Tiếng Việt
Chi tiết sản phẩm
| Product | Color Masterbatch |
| Product Code | IM005140007 |
| Application | High-temperature coating |
| Polymer Base | PE |
1. Background & Customer Challenge
During the coating process, the customer using color grade IM005140007 experienced color stability issues under high-temperature processing conditions.
Specifically, when operating at around 300°C, the product showed color burning, color bleeding and unstable color. These defects directly affected the appearance of the finished film, caused uneven color and made it difficult to maintain stable quality during production.
Based on practical evaluation, the requirement for IM005140007 was to improve color stability under high-temperature conditions, especially at 300°C, while reducing color burning and color bleeding during coating.
The objective was to develop a solution capable of maintaining stable color, reducing heat-induced color change and ensuring finished film appearance under the customer’s actual production conditions.
2. Dai A Solution
After receiving the request and analyzing the actual situation on the coating line, Dai A’s technical team researched and adjusted grade IM005140007 to better fit high-temperature processing conditions.
Dai A approached the problem by evaluating the color masterbatch, base resin, processing temperature, coating process and finished film appearance requirements together, then developed a solution aligned with the real application.
- Improve color stability during coating.
- Reduce color burning when the material is processed at high temperature.
- Minimize color bleeding and improve color uniformity on the film.
- Improve the ability to maintain stable color at 300°C.
- Optimize the solution based on the customer’s actual processing conditions.
3. Testing & Refinement
The improvement process included actual defect analysis, root-cause identification, solution adjustment, trial running, evaluation of color and thermal stability, further refinement and confirmation under real coating conditions.
The improved IM005140007 sample was evaluated based on film color uniformity, reduction of color burning, reduction of color bleeding, color stability at 300°C and stable operation during coating.
Through testing and refinement, IM005140007 was finalized according to the requirements for appearance, color stability and high-temperature processability.
4. Practical Application
IM005140007 is used by the customer in the coating process at approximately 300°C.
During production, the color masterbatch is blended with the base resin and introduced into the coating process to produce the finished film.
Before improvement, high-temperature processing caused color burning, color bleeding and unstable color. After Dai A’s research and improvement, the solution was evaluated under actual production conditions, focusing on color retention and the reduction of heat-related appearance defects.
Result: The improved product showed better color stability, reduced color burning and reduced color bleeding during coating at 300°C, meeting the customer’s requirements more effectively.
Current status: Improvement completed and confirmed through practical testing.
5. Results & Benefits
After research, testing and adjustment, the improved IM005140007 solution delivered the following benefits:
- Improved color stability during coating.
- Reduced color burning when processed at around 300°C.
- Reduced color bleeding, resulting in more uniform film color.
- Improved color retention under high-temperature conditions.
- Improved appearance quality of the finished film.
- More stable production and lower risk of heat-related color defects.
6. Customer Value
The improved IM005140007 solution helps the customer solve real issues in coating at 300°C, especially color burning, color bleeding and unstable color.
Improved color stability allows the customer to enhance finished film appearance, reduce the risk of defective products and maintain more stable production conditions.
This solution also demonstrates Dai A’s capability to develop and optimize color masterbatch according to each customer’s actual processing conditions, rather than evaluating the product only through individual pellet parameters.
7. Conclusion
From the challenge of color burning, color bleeding and unstable color during coating at 300°C, Dai A improved IM005140007 to enhance color stability and high-temperature processing suitability.
The solution helps stabilize color, reduce burning and bleeding, improve finished film quality and support production stability.
If your business is facing color burning, bleeding, discoloration or unstable color during high-temperature coating, Dai A’s technical team can support you from root-cause analysis and sample development to testing and solution optimization under actual production conditions.
