Tiếng Việt
Chi tiết sản phẩm
| Product | IF018210040 |
| Product Group | Taical / Filler Masterbatch |
| Applications | Fiber Spinning | Woven Bag Production |
| Status | Produced |
1. Background & Customer Challenge
The customer used an existing product but experienced several issues: high dust generation, water-streak-like defects, easy yarn breakage and reduced adhesion when moving to the coating stage.
These problems affected production stability and created risks for downstream coating performance. The objective was to develop an improved material solution that could reduce dust, improve mechanical performance and support more stable processing.
2. Dai A Solution
Dai A developed a new product after analyzing that the existing grade generated excessive dust on the film surface, which significantly affected adhesion during coating.
The formulation was adjusted to improve mechanical properties, reduce dust, reduce water-streak-like defects and use a higher-quality calcium carbonate source.
3. Testing & Refinement
The sample development stage focused on improving mechanical properties and product quality. During large-volume production trials, issues appeared, including sticky pellets, low productivity and difficult material mixing.
Dai A then adjusted the formulation to improve processability and selected a more suitable production machine to optimize productivity.
Through these adjustments, the material became easier to process and better suited for stable production.
4. Practical Application
IF018210040 is used for fiber spinning and Jumbo woven bag production. The average monthly volume is approximately 100 tons per month, showing that the solution is suitable for stable production conditions.
5. Results & Benefits
The solution delivered the following benefits:
- Improved product quality and stability.
- Reduced customer production defects.
- Easier processing and optimized productivity.
- Improved suitability for fiber spinning and woven bag applications.
6. Customer Value
The solution supports customers in reducing processing-related defects and avoiding unnecessary defective products. It also helps improve production stability and supports long-term cooperation through practical technical support.
7. Conclusion & CTA
IF018210040 demonstrates Dai A’s capability to improve filler masterbatch grades based on actual production issues such as dust, adhesion, yarn breakage and processability.
If your business needs a material solution for fiber spinning, PP woven bags or Jumbo bag applications, Dai A can support you from issue analysis and sample development to production optimization.
